Serial NumberPlease use this number in registering your warrantyand any correspondence with the factory.GENESIS®4000 SeriesNatural Gas BarbecueOwner’s
10Four 10-24 x 1 3/4 machine screws(actual size)Four 10-24 hex nuts(actual size)Nineteen 1/4 inch nylon washers(actual size)1/4-20 keps nutTwo hair pi
11Step 2Assemble wheelsYou will need: axle, two wheel hubcaps, two wheels,wheel frame, hammer and a block of wood.Place one end of the axle on the bl
12Step 4Continue frame assemblyYou will need: frame assembly, wheel frame assembly,front panel, caster frame, four 1/4-20 x 1/2 inch bolts,four nylon
13Step 7Install side burner locksYou will need: frame assembly, 2 side burner locks anda 7/16 inch wrench.Turn frame assembly right side up.Loosen th
14Step 9Install gas supplyGeneral Specifications for PipingNote - Contact your local municipality for buildingcodes regulating outdoor gas barbecueins
15Step 10Install igniterNote - The igniter wires are already attached to the GasCatcher Ignition Chamber and the igniter. This was doneto factory test
16Step 13Install side burnerYou will need: side burner assembly, burner grate, 3/4 inch, 5/8 inch and an 11/16 inch or two adjustablewrenches.CAUTION
17Slot in frame(view from below)Insert one end of the hinge rod into the hole in theframe. Figure 18 (a).Insert the other end into the hole in the swi
18Position slide bar assembly on the outside of the casterframe. Put a nylon washer on each 1 3/4 inch screw,insert screws through frame and slide bar
19Figure 22View from rearof barbecueHinge rodFigure 23Figure 24To lower table: Pull support rod up to disengage slidelock and lower table. To raise t
2 DANGER Failure to follow the Dangers, Warnings and Cautions contained in this Owner’sManual may result in serious bodily injury or death, or in a
20Step 17Check for gas leaksWARNING: You should check for gas leaks everytime you disconnect and reconnect a gas fitting.Note - All factory made conn
21Check:a) Hose to manifold connection. Figure 28 (a).b) Manifold to side burner hose connection.Figure 28 (b).WARNING: If there is a leak at connec
22Step 20Install the bottom trayYou will need: bottom tray, catch pan holder, catch panand one drip pan.Hook the ends of the catch pan holder into th
23Step 21Install the lidYou will need: lid, two hinge pins and two hair pin cotters.Set the lid in place. Align the hinges at the rear of thebarbecue
24Step 24Complete accessory installationYou will need: work table, two accessory trays, servingtray, Warm-Up Basket, warming rack, thermometer, twotu
2525LightingSummary lighting instructions are on the control panel.Crossover Ignition SystemNote - The Crossover Ignition System ignites the Frontburn
265) Strike a match and put the flame into the matchlighthole in the front of the cooking box.6) Push down and hold the FlameCheck button down. Note -
27Lighting the side burnerThe side burner has a separate ignition system from themain cooking box.The side burner will only operate when the Frontburn
28CookingThe Weber Gas Barbecue should not be movedwhen operating or hot.You can adjust the FRONT, CENTER and BACK burnersas desired. The control sett
29Using the Steam-N-ChipsSmokerThe Steam-N-Chips Smoker cooks with both WeberFireSpice Wood Chips and Chunks. For best results withfaster cooking food
3WARRANTYWARRANTYWeber-Stephen Products Co. (Weber) herebywarrants to the ORIGINAL PURCHASER ofthis Weber Gas Barbecue that it will be free ofdefects
30WARNING: If there is a leak at connection (a),retighten the fitting with a wrench and recheck forleaks with soap and water solution.If a leak persi
31General MaintenanceWeber Spider Stopper GuardsYour Weber Gas Barbecue, as well as any outdoor gasappliance, is a target for spiders and other insect
32h) Lift and twist the burner assembly slightly, to separate the crossover tube from the burners. Figure 14. Remove the burners from the cooking box.
33Crossover Ignition System OperationsIf the Crossover Ignition System fails to ignite the Frontburner, light the Front burner with a match. If the Fr
FlameCheck Safety SystemThe correct positioning of the thermocouple probe isshown in Figure 18. The tip of the probe is positioned inthe flame. The pr
3535ProblemBurners burn with a yellow or orange flame, inconjunction with the smell of gas.Burner does not light, or flame is low in HIGH position.Exp
3636ProblemSide burner does not light.Flame is low in HIGH position.Flame is very yellow in conjunction withthe smell of gas,ORBurner makes popping no
3838®®®®®®®®WEBERWEBER12378910111213141621-2220232729 30 31 32 33 3437171560-6359585250514945-464844424140393817243543534-664251554-5636362628475718-1
3939Parts ListAll items are single quantities unless otherwisespecified.Parts can be ordered directly from Weber-StephenProducts Co. by phone or mail.
© 1996 Weber. Weber, , Genesis, Flavorizer and Crossover areregistered U.S. trademarks; Perma-Mount, Gas Catcher,FlameCheck, Steam-N-Chips, Spider
A FINAL WORDOFTHANKShank you for choosing a Weber Barbecue.Our family here at Weber has worked hardto produce the highest quality products for your sa
5ContentsWARNINGS... 2Warranty & Patents...
6General InstructionsYour Weber Gas Barbecue is a portable outdoorcooking appliance. With the Weber Gas Barbecue youcan grill, barbecue, roast and bak
Step 1Check package contentsCooking box (assembly)Lid (assembly)HoseBottom trayWork tableTwo accessory traysTwo swing tables7AssemblyTools neededScrew
Serving trayControl panelFront panelLeft frameWheel frameTwo frame connectorsFive long Flavorizer BarsSeven short Flavorizer BarsTwo wheelsAxle8Right
9Right hand slide bar assemblyAssembly consists of:Right hand slide barSupportSlideLeft hand slide bar assemblyAssembly consists of:Left hand slide ba
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